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"A phase that acts as barrier
to prevent the mass movement but allows restricted and / or regulated passage of one or more species."
... Lakshminrayaniah 1984

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The key membrane elements developed in house and
available commercially are:
HPA Series, HF Series
industrial applications

Products - Proprietary Membranes

 
HPA Series  |  HF Ultrafiltration
 

PERMIONICS has been the pioneer of membrane technology in India. PERMIONICS has the unique distinction of being the FIRST & ONLY company in India till date to indigenously manufacture Reverse-Osmosis, Ultra-Filtration, and Nano-Filtration membranes for various process specific applications.

Permionics have specialist engineers to design the optimum system for any process and any industry. Specific membranes for a variety of applications like effluent treatment across a wide spectrum of industries have been developed in house. These membranes have exhibited consistent performance and lifespan characteristics in a variety of applications and industries like Bulk Drug Manufacturing, Dairy, Pharma, Textile Dyeing, Biotech and Chemicals Manufacturing sectors.

The key membrane elements developed in house and available commercially are:

  1. HPA Series
  2. HF Series

HPA Series :

The HPA series membrane elements are proprietary Nanofiltration elements. Nanofiltration is a complimentary process to reverse osmosis, where divalent cations and anions are preferentially rejected over the monovalent cations and anions. The membranes depending on the cut off the membrane retain organic molecules in the range of 50 – 400 molecular weights. This leads to a very interesting unit process option in separation where you need to separate organics from salts or separate two organics of different molecular weights.

The difference between RO and NF is that in RO you have almost complete rejection of dissolved salts irrespective of their valences, whilst the rejection of dissolved salts in NF membranes depends on the valence of the cation or anion.

For wastewater treatment applications the NF membranes are specially treated with our proprietary chemicals which would enhance their COD / BOD tolerances. These membranes are tailored for high organic load and they can treat effluents with COD levels of even 40,000 ppm.

The major applications of the HPA NF series membranes are:

  • Deashing & concentration of dyes.
  • Concentration and deashing of sugars, polysaccharides.
  • Concentration of antibiotics.
  • Softening of water.
  • Color removal from waster streams.
  • BOD, COD reduction in waste waters.

The size and dimensions of the HPA series Nanofiltration elements are as per internationally available elements, which ensure easy retrofit in any existing system. Moreover standard pressure vessels of Codeine, Orlite etc are suitable to house these elements. In case there are changes in the end connections, the OEM should be able to have the expertise to make adapters to fit the end flange. Sanitary elements are available on request for food and dairy applications.

Key Properties:

  • pH tolerance between 2 – 12 during operation and cleaning.
  • Low fouling due to high hydrophilicity.
  • Low salt rejection at low molecular weight cutoffs, thus allowing operations on high salt concentrations at low pressures.
  • Available in MWCO ranging from 50 to 500 Daltons.
  • Available in tape wrap, FRP wrap and sanitary conditions.
  • Elements retrofittable with other manufacturers pressure vessels and elements.
  • Elements can operate on extremely high COD / BOD streams like textile dyeing and distillery.
For more information on the range of products available in the HPA series download,
HPA element datasheets HPA element datasheets (332 kb)

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HF Series :


A] HFUF Membranes :

These new generation Ultrafiltration membranes developed and manufactured by Permionics are Hydrophilic PolyetherSulphone membranes with a Thin Film Oxidation Resistant Layer. These membranes have a higher flux and a sharper MWCO, than the equivalent unmodified membranes of the same MWCO.

FRP Pressures Vessels

Type Flux (LMH)
at 50 psi
MWCO Applications
HFUF 30 110-130 30-50 KD • Pretreatment of waste & surface water.
• Enzyme concentration.
• Colloidal silica removal
HFUF 15 80-100 15-20 KD • Concentration of proteins.
• Whey fractionation.
• Gelatine concentration.

Flux measured at 25 deg c on tap water

These membranes are more rugged than Unmodified PES UF membranes in terms of

Chlorine tolerance : 5 ppm continuous; 100 ppm shock cleaning
Thermal stability :
Max 90 deg C operation
Chemical stability : 2-11 pH in operation and cleaning
Solvent resistance : Compatible with low mol. wt alcohols
Cleaning formula : Same as a PES UF membrane

These membranes are available in flat sheet or spiral wound configurations. Coatings can also be done on tubular or hollow fibre membrane elements.


B] HFNF Membranes :

Proprietary Thin Film oxidant resistant NF membranes have been developed by Permionics. The membranes are available in The following range of cut offs.

Micron Cartridge Filters

Type HFNF 300 HFNF 500
MWCO 300 500
Na2S04(0.2%) 85% 70%
NaCl (0.2%) 30% 15%
Lactose (5%) 99% 85%
Flux(Lits/M2/Hr 60 90
Test Pressure 200 psi 200 psi

The HF series of membranes are used for applications like:

  • Whey deashing and concentration.
  • Dyes desalting and concentration.
  • Antibiotics from Mother Liquors.
  • Water Softening.
  • Color Removal from waste waters.

Key Properties:

  • Lower alcohols and chlorinated Hydrocarbon compatible.
  • Operating temperatures upto 90 deg C
  • Non Polyamide and oxidant resistant.
  • pH tolerance: 2- 12 during operation and cleaning
  • Chlorine tolerance: 1 ppm continuous exposure; 100 ppm during cleaning / sanitizing.
  • Low fouling due to high Hydrophilicity.
 
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